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High Pressure Atomization Spray Drying Machine Spray Drying Tower 5 - 50 Um

High Pressure Atomization Spray Drying Machine Spray Drying Tower 5 - 50 Um

Key Attributes

Brand Name:Shangjin Drying
Model Number:Output-based design
Place of Origin:CHINA
Certification:ISO9001
Minimum Order Quantity:1pcs
Supply Ability:30-60
Delivery Time:5-8 weeks
Payment Terms:L/C,T/T
Standard Packaging:Wooden Case

Product Summary

Pressure Spray Drying Tower Core Principle and Application The pressure spray dryer converts liquid materials into fine droplets through high-pressure atomization, followed by instantaneous heat and mass transfer with high-temperature hot air flow, yielding powdered or granular finished products. ...

Product Details

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High Pressure Spray Dryer Machine

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Spray Dryer Machine 5um

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spray drying tower 50 um

Product Description
Detailed Specifications & Features
Pressure Spray Drying Tower
Core Principle and Application
The pressure spray dryer converts liquid materials into fine droplets through high-pressure atomization, followed by instantaneous heat and mass transfer with high-temperature hot air flow, yielding powdered or granular finished products.
Process Stages
  • Material Pretreatment and Pressurized Conveying: Liquid materials are filtered and pressurized (2.0-20.0MPa) for transport to the atomization system
  • High-Pressure Atomization: Pressure nozzle creates fine droplets (5-50μm diameter)
  • Heat and Mass Transfer Drying: Droplets contact high-temperature air (120-350℃) for rapid evaporation
  • Finished Product Separation and Collection: Powdered products are separated via cyclone separator and bag filter

Core Structural Components
Tower Body (Drying Main Body)
Vertical cylindrical structure with polished inner walls, constructed from stainless steel (304/316L) or carbon steel with anti-corrosion coating.
Atomization System
High-pressure nozzle, pump, and filtration components for uniform droplet formation.
Heating and Air Distribution System
Hot air furnace and air distributor ensuring uniform heat distribution throughout the tower.
Separation and Collection System
Cyclone separator (90%+ efficiency) and bag filter system for product recovery exceeding 99%.
Control System
PLC-controlled monitoring of temperature, pressure, and flow parameters for process stability.
Exhaust Gas Treatment System
Scrubber, demister, and induced draft fan for environmental compliance.

Material Requirements
  • Form: Flowable liquids (solutions, emulsions, suspensions) with 10%-60% solid content
  • Thermal Stability: Must withstand 120-350℃ without decomposition or denaturation
  • Physical Properties: Quick dehydration capability, minimal corrosiveness, and non-adhesive properties
Suitable Material Categories
Industry Material Examples
Food & Beverage Milk powder, whey powder, fruit juice powders, protein powders, starch pastes
Chemical Materials Ammonium sulfate, PVC emulsion, catalysts, pigments, surfactants
Pharmaceutical & Health Antibiotics, vitamins, amino acids, probiotics, plant extracts
Feed & Agricultural Amino acid slurries, vitamin premixes, fish meal, soybean extracts
Building Materials & Environmental Cement additives, gypsum slurry, ceramic materials, sludge treatment
Cosmetics & Special Materials Skin care emulsions, enzyme preparations, metal powder precursors
Application Industries
  • Food Industry: Large-scale production of powdered ingredients with nutrient retention
  • Chemical Industry: Polymer drying, pigment powdering, catalyst production
  • Pharmaceutical Industry: API drying, health product processing under GMP standards
  • Feed Industry: Additive drying and animal protein processing for improved shelf life
  • Environmental Protection: Sludge treatment and wastewater concentrate processing
Unsuitable Applications
  • High-viscosity, caking-prone materials that cannot be diluted
  • Highly heat-sensitive materials decomposing above 100℃
  • Materials with solid particles exceeding 100μm
  • Strongly corrosive and oxidizing materials without specialized equipment
Note: Equipment specifications and material compatibility should be verified with technical experts for specific applications.